Title:
ANALYSIS OF MEASUREMENT EQUIPMENT EFFECTIVENESS INJECTION MACHINE GMA WITH SIX BIG LOSSES AND FMEA IN MANUFACTURE

Authors:
Rahmad Budiono, Ahmad Hidayat Sutawidjaya, Indonesia

Abstract:

This study aims to analyze Overall Equipment Effectiveness (OEE) of the injection machine GMA on solar water heater fabrication, using measurements of Six Big Losses and FMEA. Fishbone diagrams and FMEA are used to find the root cause of the problem and give priority actions to solve the problem. This type of research uses descriptive quantitative methods with secondary data from losses. For population data that is data collection using GMA machines in the injection process, while data samples use data from April - October 2019. The result of the study show that Overall Equipment Effectiveness (OEE) has not met the target determined by company. The biggest losses that affect the low effectiveness is Reduced speed losses. These losses are generally caused by method and human factors so that the proposed corrective action is the implementation of autonomous maintenance, improve Maintenance Management System (MMS) document, training for operator and critical spare part management accordance with the Total Productive Maintenance concept.